KleenOil India, a manufacturer of business oil filtration techniques, has helped to significantly enhance the product quality of cold rolling sheets for its steel trade shopper, by putting in a FiltraMag+ 2.0 from Eclipse Magnetics within its annealing course of.
Filtramag’s integral dual flow technology ensures that extraction charges are maximised. – Image: Eclipse Magnetics
The company had previously used a standard magnetic roller separator to guard its electrolytic cleansing line (ECL) from ferrous contamination. However, with a magnetic efficiency of just 6000 gauss, the collection efficiency was insufficient and vital issues have been occurring with the standard of its finished products.
An ECL is used inside the metal industry to assist clear and strip the floor of the steel sheet of rolling mud by utilizing an alkaline resolution. The materials passes between electrodes, immersed in tanks containing the electrolyte. Whilst this method is more effective in cleaning cold rolled steel than standard cleansing processes, the instability of the chemical compounds can and do cause problems.
Reduced effectiveness
Whilst a magnetic roll separator can offer a stage of protection inside these circumstances, its effectiveness could be significantly decreased, leading to contamination removal between 30-40%. Despite the magnetic curler being put in, the alkaline answer was still heavily saturated with dust particles and was affected by an unstable PH stage that combined have been leading to important rusting during the course of resulting in scratching of the ultimate product.
Filtramag+ provides nice particle extraction performance within stainless-steel manufacturing. – Image: Eclipse Magnetics
Filtration effectivity
Effective filtration of the alkaline resolution is paramount to make sure optimum effectivity of the ECL and simply having any magnetic filter or separator isn’t assured to unravel the ferrous contamination drawback. The efficiency of the filtration depends on the magnetic material kind, size of the magnet, magnetic power and likewise the fluid circulate dynamics. A low power magnet or minimal exposure to the fluid won’t carry out to the required levels. In this case, 400mg/m2 of contaminant was remaining in the fluid after passing through the magnetic curler.
Prolonging pump lifespan
It is important not solely to use the proper product for the method in question, but the greater degree of resolution protection provides extra advantages, together with prolonging the lifespan of the pump as properly as a discount in associated costs related to maintenance and wastage. Passing 500 l/min, with over 10,000 l of fluid utilized in a by-pass method, the Eclipse Magnetics’ Filtramag+, situated on the return line, decreased contamination in this utility within the alkaline answer from 400mg/m2 to only 30mg/m2 by eradicating the fine mud particles that have been inflicting issues.
Filtramag’s high-intensity patented Neodymium magnetic circuits. – Image: Eclipse Magnetics
Ankrish Kapur, director of gross sales and technique at KleenOil India defined: “The magnetic curler was not offering enough safety to the fluid in this utility, and it highlights the importance of selecting the correct methodology of magnetic safety. Due to the fine particles circulating within the alkaline resolution, significant rusting was being created in the course of the ECL process that was inflicting damage to the metal sheet. We beneficial Filtramag+, a extremely efficient magnetic filtration system to our client as its capacity to remove even the best particles from fluids would considerably improve the problems that the business was facing. By putting in the Filtramag+, our consumer was immediately supplied greater ranges of safety towards the damage that were being brought on by the contaminated answer. We work frequently with Eclipse Magnetics high-performance products and at all times see important, optimistic results soon after installation of the filter.”
Effective magnetic filtration
The Filtramag+ magnetic filter from Eclipse Magnetics provides high-intensity eleven,000 Gauss, patented Neodymium magnetic circuits, making it significantly efficient to be used with supplies that have decrease magnetic permeability such as forged iron and tungsten carbide. It is designed for harsh chemical wash systems, with its dual-flow know-how guaranteeing that extraction charges are maximised as ferrous particles are exposed to the magnets twice on a single pass through the filter.
As เกจวัดแรงดันไนโตรเจน of the set up, the corporate is no longer affected by broken completed elements, has lowered its scrappage and waste, in addition to prolonging the life of the pump.
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