WIKA has been an internationally recognised partner for all measurement tasks for many decades. The merchandise portfolio includes pressure, temperature, force and level measurement, together with flow measurement, calibration and SF6 gas solutions. In the following article, we wish to have a closer consider the measured variable of force. These five reasons show why force measurement is of particular importance.
Reason 1: Protection of individuals and machinery
Protecting folks from harm may be the highest priority in any workplace. Likewise, the machinery should remain undamaged so as to minimise downtime and repairs. In this context, force measurement ensures a safe working environment, especially through overload protection. In cranes, for example, this prevents heavy loads from falling. With construction machinery and robots, on the other hand, uncontrolled machine movements are prevented. This can help you work safely, and completely harmlessly, close to and with machinery. In production lines, for example, the machinery is prevented from pulling, pushing or pressing unchecked, and thereby destroying both components and itself. Indulgence is port logistics, that WIKA offers a globally unique, certified system.
Added value: Safe working environment
Reason 2: Ensuring system stability and production safety
Just collecting data isn’t enough. The right measured values may also be required to be able to monitor processes seamlessly. Using force measurement in linear drives, for example, thus improves process control along with automation, while simultaneously ensuring quality. Force measurement also provides the right data for the right functioning of brakes and drives, conveyors, presses and weighing systems. A crucial point here is to reduce running costs. The higher the quality of the measured data, the better the data analysis. The look of a tool change is thus more precise, so that changing it too early doesn?t cause increased costs nor does unplanned maintenance cause longer downtimes. The savings in consequential costs alone shell out the dough many times over.
Added value: Full process control
Reason 3: Optimisation of production conditions
The savings potential, and thus the maximisation of profit, have already been mentioned in the last section. Only through the perfect usage of materials and machinery can margins be increased. A key issue in manufacturing plants is machine availability. Besides reducing downtime, the focus is on minimising maintenance costs. Among this are welding tongs. With one of these, the contact force of the electrodes can be precisely monitored through the use of tension/compression force transducers. In this manner, optimum quality is permanently guaranteed and, simultaneously, wear is minimised. Higher profits can be achieved through saving time, for instance, when containers are weighed ?on the fly?.
Added value: Maximum profits
Reason 4: Improving product quality and saving materials
The usage of force measurement in welding tongs ? as explained in the section above ? is a very good example of improving product quality and also saving materials. Force measurement supplies the right data for the most accurate process control. Because of this, machine tool wear is minimal. Furthermore, force measurement offers many other areas of application. For example, spreading fertiliser where this action is adapted to the soil conditions is one way to save material. This protects the surroundings. Furthermore, it is beneficial to know the (supporting) forces acting on mobile cranes. The vehicle?s centre of gravity can thus be calculated exactly, which means that the safety margin can be reduced. In this instance, loads can be lifted further, yet accidents, e.g. due to slipping or tipping, can be avoided.
Added value: Lowering costs
Reason 5: Ensuring quality
Finally, the usage of force measurement offers many advantages in the area of quality assurance, which includes recently been touched upon. On the main one hand, the machinery can be optimally controlled by registering the force. However, by recording the values, live and also saving them for later use, conclusions could be drawn for specific batches. Furthermore, the most precise force measuring instruments meet the highest requirements, for example, in materials testing machinery or in medical engineering. Incidentally, WIKA also offers a DAkkS-accredited calibration service for force measuring instruments.
Added value: Exact measured values
Note
Further details on our portfolio of force measuring instruments are available on the WIKA website. There additionally, you will find info on our calibration service for force measuring instruments. In addition, our brochure on force measurement: ?Force measurement is a matter of trust? can be available. Do you want to buy force transducers? In our WIKA online store you?ll find a few of our standard versions. When you have any questions about force measurement, please ask your contact person.
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Force measurement in linear drives