SEEPEX four.0 will showcase the world’s first routinely adjustable pump

SEEPEX is launching a world first at IFAT 2022 in Munich, where will most likely be presenting the next technology of pumps. เพรสเชอร์เกจ from North Rhine-Westphalia will be presenting the world’s first progressive cavity pump with routinely adjustable stator clamping at the main trade honest for water, sewage, waste and uncooked materials management.
With the “SCT AutoAdjust”, SEEPEX has perfected its internationally patented and multi-award-winning Smart Conveying Technology (SCT). The specialist for progressive cavity pumps, pump methods and Digital Solutions once again demonstrates its market management in the field of intelligent and progressive options.
The similar applies to the opposite commerce fair presentations featuring its “Digital Solutions” and “Smart Air Injection”. SEEPEX might be taking part in the exhibition from May 30 to June three, 2022, in Hall B1, Stand 215/314, at the Munich Exhibition Center. Analog is turning into digital. “SCT AutoAdjust is one other logical step from the world of analog merchandise into the world of digital pumps and is in phrases of its technical design the only considered one of its kind in the world,” says Dr. Stephan Mottyll, Head of Global Product Management at SEEPEX. The Bottrop-based company is constantly developing its digital products and services with ambition and fervour. The pump producer combines its digital solutions with the traditional pump business to provide its clients more time for the essentials, cut back costs and simplify processes.
At the world fair for environmental applied sciences on the end of May, worldwide trade visitors will experience the premiere of a completely automated answer with built-in Industry four.zero features. The current premium mannequin vary SCT AutoAdjust presents revolutionary improvements within the area of progressive cavity pumps. Wrenches and so forth. at the moment are a thing of the previous in relation to maintenance. One click from a remote location and the stator is back in high shape. The range, which was developed on the basis of buyer necessities, makes maintenance work much simpler and due to this fact helps to save heaps of time and costs. Retensioning ensures fixed pumping capacity and high productivity. SEEPEX guarantees “maximum reliability with absolute operational reliability” and “the shortest, quickest and easiest maintenance work ever. Productivity is increased and maintenance instances are decreased to a minimum – so it couldn’t be any better.” Compared to pumps with out SCT, life-cycle prices are also considerably lowered. SCT AutoAdjust is out there in a 1-stage and 2-stage version for pressures as a lot as 8 bar.
SEEPEX has been optimizing its Smart Conveying Technology (SCT) since 2008. The proven design principle: the Smart Stator consists of two halves, in order that upkeep could be easily carried out by one individual. Suction or strain traces no longer have to be eliminated. With an integrated retensioning system, the clamping between the rotor and the stator may be adjusted for optimal conveyance if the move price is reduced due to wear and tear. The newest growth, the SCT AutoAdjust, now automatically and hydraulically retensions the stator on the push of a button, with out the need for any special instruments. The new SCT AutoAdjust technology allows the stator to be retensioned either conveniently from the control room by way of analogue sign lines or digitally through various fieldbus techniques. Quick access on web site at the pump may be achieved by way of a management panel or by way of Bluetooth utilizing an app for Android and Apple tablets which may be already connected to the SEEPEX Pump Monitor.
The SEEPEX Connected Services cloud platform varieties the interface between smart pumps, providers and processes. It bundles the data from Condition Monitoring using the SEEPEX Pump Monitor or the customer’s own SCADA system. This allows focused evaluations and analyses that can be used for course of optimization. All collected data is saved reliably and securely within the cloud. The real-time data from the monitoring service provide feedback on wear and tear or indicate that spare parts are due for reordering quickly. Shutdowns are prevented and system availability is increased. Reliable evaluations are used for preventive upkeep as outlined within the working and maintenance instructions based mostly on the operating hours for gearbox oil modifications and calibration of devices. To accomplish this, SEEPEX’s Advanced Analytics program additionally makes use of historical information to allow predictive upkeep forecasting and identification of irregular conditions. By combining totally different sensor knowledge, guidelines may be created to trigger alarms. For instance, a decreased move fee at elevated pump pace compared to the pump’s individual calibration curve would point out pump wear. This implies that if unintentional course of modifications are displayed, measures may be taken at an early stage. The deeper analysis of all collected pump information also allows SEEPEX to make more accurate life cycle predictions for every pump type based on an anomaly detection verify.
With “Smart Air Injection” (SAI), SEEPEX presents its personalized system answer that combines some great advantages of two pump applied sciences to transport highly dewatered sludge over long distances in a particularly energy-efficient method. Sewage sludge compressed into plugs may be conveyed up to one thousand meters to its vacation spot using pulses of compressed air within the pipes. For disposal companies, this different to conventional processes can rapidly pay for itself. Smart Air Injection (SAI) transports sewage sludge with a dry matter content material of 20-40% over lengthy distances. The innovative combination of progressive cavity pump, additional polymer injection and pulsating compressed air utility allows compacted sewage sludge to be delivered in an energy-efficient manner over long distances. This system answer comes within the form of a package deal unit, which accommodates the pump, the dedicated management logic, in addition to the polymer and, if desired, the compressed air parts. This pump can be related to the Connected Services of SEEPEX as an expansion.
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