Celeros Flow Technology has injected new life into a heritage pump for a Canadian heavy oil recovery customer, enabling them to increase manufacturing. The pump – a Mather & Platt BB5 – was greater than 40 years outdated and had been subject to quite a few post-installation alterations.
Heavy oil deposits are extremely viscous and require the injection of high strain, high temperature steam to improve fluidity and permit the oil to be pumped to the surface. In order to boost extraction on this venture, the client needed to extend water temperatures from 90° C to 140° C. However, there have been concerns that the present pump could not be capable of ship this requirement. Nozzle hundreds have been a selected concern. เกจวัดแรงดันเบนซิน turned to Celeros Flow Technology model ClydeUnion Pumps, their most popular supplier of some 20 years, for assistance.
Mather & Platt is considered one of a quantity of heritage pump brands for which Celeros Flow Technology provides full lifecycle support1. Their aftermarket engineering staff undertook a radical examination of the quadragenarian Steam Assisted Gravity Drainage (SAGD) boiler feed water pump used within the heavy oil extraction course of. The investigation revealed that the pump had suffered a number of seal failures over time that had damaged the stuffing field and affected operational effectivity. There had additionally been no upkeep interventions for many years – but the pump had never really failed.
Says Mike Golds, Global Upgrade and Rerate Programme Manager for ClydeUnion Pumps: “It is testament to the standard of the unique pump that it had continued to operate in such harsh conditions and with no common upkeep over such a protracted time period. More importantly, it gave us confidence that a thorough overhaul may obtain the specified improvement in efficiency, saving the shopper the price and misplaced production time that could be related to sourcing and putting in a new unit.”
Celeros Flow Technology overhauled the SAGD pump and performed a mechanical seal improve and Plan 23 seal flush to optimize pump performance. In addition, finite factor evaluation was undertaken to substantiate that the nozzle masses would withstand the desired temperature enhance. As a outcome, the pump is now capable of delivering steam on the higher temperatures required. The seal upgrades guarantee it meets the latest specifications.
Concludes Mike Golds: “We are really happy with the outcome of the SAGD pump upgrade. It has not only achieved the desired manufacturing increase for the client, but additionally provided a extra sustainable and cost-effective solution than whole pump alternative. Using trendy engineering and evaluation, we’ve been capable of give the prevailing pump a new lease of life and ensure it’ll continue to carry out properly for many more years.”
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