KleenOil India, a manufacturer of business oil filtration systems, has helped to considerably enhance the product high quality of chilly rolling sheets for its metal trade shopper, by installing a FiltraMag+ 2.0 from Eclipse Magnetics within its annealing course of.
Filtramag’s integral twin move expertise ensures that extraction rates are maximised. – Image: Eclipse Magnetics
The company had previously used a traditional magnetic roller separator to guard its electrolytic cleansing line (ECL) from ferrous contamination. However, with a magnetic efficiency of simply 6000 gauss, the gathering performance was insufficient and significant issues were occurring with the quality of its completed products.
An ECL is used within the steel business to assist clear and strip the floor of the steel sheet of rolling dust by using an alkaline resolution. เกจวัดแรงกด passes between electrodes, immersed in tanks containing the electrolyte. Whilst this technique is more effective in cleansing chilly rolled steel than typical cleansing processes, the instability of the chemical substances can and do trigger problems.
Reduced effectiveness
Whilst a magnetic roll separator can offer a level of safety within these circumstances, its effectiveness can be considerably decreased, resulting in contamination removing between 30-40%. Despite the magnetic roller being installed, the alkaline resolution was nonetheless heavily saturated with dust particles and was affected by an unstable PH level that mixed have been resulting in vital rusting during the course of resulting in scratching of the ultimate product.
Filtramag+ provides fine particle extraction efficiency inside stainless-steel manufacturing. – Image: Eclipse Magnetics
Filtration efficiency
Effective filtration of the alkaline answer is paramount to make sure optimal efficiency of the ECL and simply having any magnetic filter or separator is not assured to resolve the ferrous contamination drawback. The efficiency of the filtration is dependent upon the magnetic material sort, dimension of the magnet, magnetic power and also the fluid move dynamics. A low power magnet or minimal publicity to the fluid is not going to perform to the required levels. In this case, 400mg/m2 of contaminant was remaining within the fluid after passing by way of the magnetic curler.
Prolonging pump lifespan
It is essential not only to use the correct product for the method in question, however the larger stage of answer safety offers extra advantages, together with prolonging the lifespan of the pump in addition to a reduction in associated costs related to maintenance and wastage. Passing 500 l/min, with over 10,000 l of fluid utilized in a by-pass method, the Eclipse Magnetics’ Filtramag+, positioned on the return line, decreased contamination on this application inside the alkaline answer from 400mg/m2 to only 30mg/m2 by eradicating the fine mud particles that have been inflicting issues.
Filtramag’s high-intensity patented Neodymium magnetic circuits. – Image: Eclipse Magnetics
Ankrish Kapur, director of sales and strategy at KleenOil India defined: “The magnetic roller was not offering sufficient protection to the fluid in this software, and it highlights the significance of selecting the correct methodology of magnetic safety. Due to the fantastic particles circulating inside the alkaline answer, important rusting was being created during the ECL course of that was causing harm to the steel sheet. We really helpful Filtramag+, a highly effective magnetic filtration system to our shopper as its capacity to remove even the finest particles from fluids would significantly enhance the issues that the business was dealing with. By installing the Filtramag+, our client was instantly provided greater ranges of safety towards the harm that were being brought on by the contaminated answer. We work regularly with Eclipse Magnetics high-performance products and at all times see significant, optimistic results quickly after set up of the filter.”
Effective magnetic filtration
The Filtramag+ magnetic filter from Eclipse Magnetics presents high-intensity 11,000 Gauss, patented Neodymium magnetic circuits, making it particularly efficient for use with materials that have lower magnetic permeability similar to cast iron and tungsten carbide. It is designed for harsh chemical wash techniques, with its dual-flow know-how making certain that extraction charges are maximised as ferrous particles are uncovered to the magnets twice on a single cross through the filter.
As a result of the set up, the company is no longer suffering from broken completed elements, has decreased its scrappage and waste, in addition to prolonging the lifetime of the pump.
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