Festo’s solution helps achieve a twenty-fold improve in production

A twenty-fold increase in production was the aim of the Croatian automotive cosmetics company Alfa Car. To obtain this, the entire production cycle, housed in a new manufacturing plant, was automated. Festo supplied a whole resolution for more than 200 course of valves – including challenge administration.
A number of totally different merchandise including water, alcohol, glycerine, surfactants, oleic and acetic acids, sodium hydroxide and potassium hydroxide are stored, transported, blended and bottled for the production of automotive beauty products. This requires advanced course of automation solutions. The Croatian automotive cosmetics company Alfa Car has taken an enormous step into the long run: whereas building a brand new manufacturing plant, the entire manufacturing cycle was absolutely automated, from the uncooked materials to the bottling line for the finished products. One level of focus was the seamless automation of the process valves.
A number of totally different substances are stored, transported, blended and bottled in the manufacturing plant.
Customised full resolution
To handle the problem, the company worked along with the system integrator Arp Lučko and Festo. It could be Festo’s function to project handle the automation of the method valves. To ensure quick integration into the new system and maximum reliability sooner or later production course of, customised full options were equipped that cover the whole vary, from the process valve units to the valve terminals. When selecting the mandatory elements, specific attention had to be paid to the potentially explosive environment.
Reliability counts
The communication between a lot of completely different automated ball valves and the new plant’s higher-level control system was also decisive for optimum course of automation. This requirement was met by a reliable solution with six valve terminals sort VTUG with PROFINET bus connection. More than 200 ball valves from completely different manufacturers may be absolutely automated in this means. Using pressure gauge 0 10 bar ราคา for the ball valve resolution took the stress off each Alfa Car and Arp Lučko when it got here to designing and installing the new system. The intensive coordination of the various course of valve suppliers, which Festo handled as a part of its venture administration transient, additionally made the challenge simpler.
Automated course of valves ensure dependable distribution of the substances within the various course of steps.

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