SEEPEX is launching a world first at IFAT 2022 in Munich, the place it will be presenting the subsequent era of pumps. The industry chief from North Rhine-Westphalia might be presenting the world’s first progressive cavity pump with mechanically adjustable stator clamping at the main trade truthful for water, sewage, waste and raw supplies management.
With the “SCT AutoAdjust”, SEEPEX has perfected its internationally patented and multi-award-winning Smart Conveying Technology (SCT). The specialist for progressive cavity pumps, pump systems and Digital Solutions as soon as once more demonstrates its market management in the area of intelligent and innovative solutions.
The same applies to the opposite trade truthful displays featuring its “Digital Solutions” and “Smart Air Injection”. SEEPEX will be collaborating within the exhibition from May 30 to June 3, 2022, in Hall B1, Stand 215/314, on the Munich Exhibition Center. Analog is changing into digital. “SCT AutoAdjust is another logical step from the world of analog merchandise into the world of digital pumps and is when it comes to its technical design the only one of its sort on the planet,” says Dr. Stephan Mottyll, Head of Global Product Management at SEEPEX. The Bottrop-based firm is constantly creating its digital services with ambition and fervour. The pump producer combines its digital solutions with the traditional pump business to give its customers more time for the essentials, cut back prices and simplify processes.
At the world honest for environmental applied sciences at the finish of May, worldwide commerce guests will expertise the premiere of a fully automated solution with built-in Industry 4.0 features. The current premium mannequin vary SCT AutoAdjust offers revolutionary improvements in the space of progressive cavity pumps. Wrenches and so on. are now a thing of the previous in phrases of maintenance. One click on from a distant location and the stator is back in high shape. The vary, which was developed on the premise of buyer requirements, makes upkeep work much simpler and due to this fact helps to save time and prices. Retensioning ensures fixed pumping capability and excessive productiveness. SEEPEX promises “maximum reliability with absolute operational reliability” and “the shortest, quickest and best maintenance work ever. Productivity is increased and upkeep occasions are reduced to a minimum – so it couldn’t be any higher.” Compared to pumps with out SCT, life-cycle costs are also significantly lowered. SCT AutoAdjust is out there in a 1-stage and 2-stage model for pressures up to 8 bar.
SEEPEX has been optimizing its Smart Conveying Technology (SCT) since 2008. The confirmed design precept: the Smart Stator consists of two halves, so that maintenance can be easily performed by one individual. Suction or strain traces no longer must be eliminated. With an integrated retensioning gadget, the clamping between the rotor and the stator could be adjusted for optimum conveyance if the flow rate is reduced as a end result of put on and tear. The newest growth, the SCT AutoAdjust, now automatically and hydraulically retensions the stator at the push of a button, without the necessity for any particular tools. The new SCT AutoAdjust technology allows the stator to be retensioned both conveniently from the control room by way of analogue sign traces or digitally by way of various fieldbus methods. Quick entry on website at the pump can be achieved by way of a control panel or through Bluetooth utilizing an app for Android and Apple tablets that are already linked to the SEEPEX Pump Monitor.
เกจวัดแรงดันอากาศ Connected Services cloud platform forms the interface between smart pumps, companies and processes. It bundles the data from Condition Monitoring using the SEEPEX Pump Monitor or the customer’s personal SCADA system. This allows targeted evaluations and analyses that can be used for process optimization. All collected data is stored reliably and securely within the cloud. The real-time knowledge from the monitoring service provide feedback on put on and tear or indicate that spare elements are due for reordering quickly. Shutdowns are averted and system availability is elevated. Reliable evaluations are used for preventive maintenance as outlined within the working and maintenance directions based mostly on the working hours for gearbox oil changes and calibration of instruments. To accomplish this, SEEPEX’s Advanced Analytics program additionally makes use of historic data to allow predictive maintenance forecasting and identification of abnormal circumstances. By combining totally different sensor data, guidelines could be created to trigger alarms. For example, a lowered circulate fee at elevated pump speed in comparability with the pump’s individual calibration curve would point out pump wear. This implies that if unintentional process adjustments are displayed, measures could be taken at an early stage. The deeper evaluation of all collected pump knowledge additionally permits SEEPEX to make extra accurate life cycle predictions for every pump sort based on an anomaly detection check.
With “Smart Air Injection” (SAI), SEEPEX offers its personalized system solution that combines the advantages of two pump technologies to move highly dewatered sludge over lengthy distances in a particularly energy-efficient manner. Sewage sludge compressed into plugs may be conveyed up to one thousand meters to its destination utilizing pulses of compressed air in the pipes. For disposal companies, this various to traditional processes can shortly pay for itself. Smart Air Injection (SAI) transports sewage sludge with a dry matter content material of 20-40% over long distances. The innovative mixture of progressive cavity pump, additional polymer injection and pulsating compressed air application permits compacted sewage sludge to be delivered in an energy-efficient method over lengthy distances. This system resolution comes in the type of a package unit, which incorporates the pump, the devoted control logic, as nicely as the polymer and, if desired, the compressed air elements. This pump can also be connected to the Connected Services of SEEPEX as an growth.
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